Morcem® Grout 500

High-strength mortar with self-leveling controlled expansion and no retraction.Medium and thick layers.

1504-6 - CE COV DAP

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Additional information

Features and applications

  • Compensated retraction.
  • Fluid consistency without segregation or bleeding once mixed.
  • High initial and final strength.
  • Great self-leveling/filling capacity.
  • Once hardened, it is waterproof and impervious to oil, grease and all oil products.
  • Free of substances that damage concrete and steel. 
  • Excellent adhesion.
  • In confined areas provides good adhesion between concrete / steel. Resists knocks and vibrations.
  • Leveling supports and bridges.
  • Filling by pouring under support plates ensuring perfect load transmission.
  • Filling machinery bedplates.
  • Filling by pouring or pumping into cracks and holes confined in the inside of concrete masses.
  • Filling and anchoring metal profiles (pillars, pipe supports,…) and prefabricated items.
  • Anchorages and bolts.

Substrates

  • The substrate should be clean, firm, rough and free of oil, grease, paints, traces of mold release oils, dust, etc.
  • The surfaces should be structurally solid.
  • The substrate should be wetted to control suction and prevent sudden water loss, but without leaving puddles on the surface.
  • It should have a minimum temperature of +5ºC and a maximum temperature of +30 ºC.

Instructions for use

Mixing the mortar:

  • Add the product to two thirds of water stipulated. Mix thoroughly adding the remaining water gradually. Do not add more than the recommended amount of water. Mixing can be done manually or mechanically with a mixer at low speed (300 – 600 rpm).

Application:

  • After mixing the intended hole can be filled. Avoid taking the mixture any distance before applying it, because moving the mixed mortar may cause decanting. 
  • For the filling, it is advisable to pour the material and help it using a rod.
  • For filling under plates, an air outlet should be provided, so that air can come out easily during the filling with the product.
  • On large surfaces, vibrating with a rod or ramming into place with hardwood tamping tools and mallet is recommended.
  • Application layers: between 5 mm and 200 mm (in confined areas layers of up to 500 mm can be achieved).

Curing:

  • Once poured, the product should be protected from the sun, wind, etc.
  • It is advisable to cover it using wet sacking for 2 or 3 days.
  • The curing process is always essential.
  • If filling timber or formwork with the product, you should wait 24 hours to release the mold.

NOTE: For large thicknesses applications over 150 mm, it can be mixed with 6-12 aggregate from Triturados Macael (special aggregate) in a proportion of 20%.

Cautions and recommendations

  • Do not add more water to the mortar than the recommended amount and do not remix.
  • Do not apply at temperatures below 5°C or above 30°C.
  • Do not add cement, sand or other substances that may affect the properties of the material.

Packaging

Bags of 25 Kg of powder.
Shelf life: 1 year in sealed original packaging, sheltered from weather conditions and humidity.

Technical data

Statistical data obtained under standard conditions

  PRODUCT DATA
Appearance GREY powder
Density of paste Aprox. 2,2 g/cm³
Granulometry Dmax. 2 mm
Use Aprox. 2,2 Kg/m² per mm of thickness
Water/powder ratio Aprox. 14%
CURVE RESISTANCE
Compression: (EN 12190) 
1 day
7 days
28 days


Approx. 30 N/mm²
Approx. 50 N/mm²
Approx. 65 N/mm²
Flexural strenght: (EN 12190)
28 days
Approx. 8 N/mm²
Pullout resistance Displacement < 0,6 mm (Load of 75 KN)
Chloride ion content < 0,05%
Layer thicknesses 5 - 200 mm (up to 500 mm in confined spaces
Expansion after 28 days Approx. 0,1%
Adhesion to steel: Ribbed bars > 15N/mm²
 

 

CE Mark

GRUPO PUMA SL
Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba)
12
Nº: 210078

EN-1504-6
MORCEMGROUT 500

High-strength fot filling and anchoring machinery and leveling supports
and bridges. Can be applied in layers of 5 to 200 mm.

Pullout resistance, displacement ≤ 0.6 mm at a load of de 75 KN
Chloride ion content ≤ 0.05%
Reaction to fire A1
Hazardous substances under paragraph According point 5.3

 

Environmental Product Declaration (EPD)

Cement based mortar prepared with aggregates that are supplied close to the production center, which reduces the greenhouse gas emissions that would otherwise arise from their transport. Manufactured in production centers with an Environmental management certified system following ISO 14001 regulation, offering a firm promise of sustainability and respect for the environment.
Cement based mortar with type III ecological label (the most strict) Environmental Product Declaration verified externally by AENOR.

Note

The instructions for use are given according to our tests and knowledge and do not imply any commitment by GRUPO PUMA nor free the consumer from the examination and verification of the products for their correct use. Claims must be accompanied by the original packaging to allow a proper traceability.

GRUPO PUMA is not responsible, in any case, for the application of its products or constructive solutions carried out by the application company or other parties involved in the process and / or execution of the work, limiting the responsibility of GRUPO PUMA exclusively to the damages directly attributable to the supplied products, individually or integrated in systems, due to failures in their manufacturing process.

In any case, the drafter of the work project, the technical management or the person responsible for the work, or collaterally the application company or other parties involved in the process and / or execution of the work, must ensure the suitability of the products addressing the characteristics of them, as well as the conditions, support and possible pathologies of the work in question.

The values obtained by GRUPO PUMAS's products or its constructive solutions that, as the case may be, are determined by the EN standards or any other regulation that applies to it in each case refers exclusively to the conditions specifically stipulated in said regulation and that are referred to, among others, to certain characteristics of the support, humidity and temperature conditions, etc. without being them required in the tests obtained under different conditions, all in accordance with the relevant regulation.