Morcemrest^® RF 35 R3

Technical Caracteristics

Product based on special cements, selected aggregates and additives, reinforced with fibres.

Advantages and Uses

• Class R3 repair mortar in compliance with EN-1504-3
• High strength adhesion for bonding to concrete and average module.
• Thixotropic, no sagging on roof applications.
• Water vapour permeable.
• Retraction compensated to minimise risk of cracking.
• Good resistance to chlorides.
• Resistant to freeze-thawing cycles.
• Good workability
• High resistance to carbonation.
• Suitable for indoor and outdoor applications.
• Weather resistant.
• Repairs to structural elements such as: balcony overhangs, roofs, car parks, beams / pillars on commercial and residential buildings, prefabricated panels, building façades.
• Regularisation of concrete surfaces.
• Lining of canals, tunnels, bridge and balcony overhangs.
• Rendering of elevator pits, chambers, etc.
• Foundations and repairs to paving.

Suitable Substrates

• Substrate must be in good condition, clean, free of grease, oil and badly bonded parts (minimum traction resistance of 1.5 MPa).
• If necessary, make a preparation preferably by using mechanical means and leave to cover the healthy concrete.
• Absorbent substrates must be dampened prior to saturating them, avoiding water logging, apply the product once the surface has acquired a matt appearance.
• If there are any reinforcements, these must first be cleaned of rust, grease and other badly bonded parts. If they are rusted, clean them with sand jets or with a grooved metal brush. Protect the rust with IMPLAREST C.
• On joints of vertical and horizontal supporting walls widen the joint by cutting it to a width of 10 mm with a radial arm saw, and removing the cut material.

Application Procedure

Mixing the mortar:

• Add 2/3 parts of water and progressively mix the total amount of powder while stirring. Next add the remaining water and mix for 2 more minutes. Do not prepare more product than is going to be used for 30 minutes (at + 20ºC).

Application:

• Apply MORCEMREST RF 35 with a trowel or spray gun, apply pressure to ensure adhesion and compact the material firmly.
• MORCEMREST RF 35 can be applied in several layers, with a minimum thickness of 5 mm per layer. On vertical surfaces thicknesses of up to 35 mm can be applied without the aid of molds. The maximum thickness per layer on horizontal surfaces is 75 mm.
• On vertical and horizontal interior wall joints, completely fill the width of the joint.

Curing:

• Protect from wind, ice and sun while product is hardening. To avoid excessive drying it is necessary to cover the surface with moist sackcloth or plastic while curing.
• The curing operation is necessary in all cases.

Recommendations

• Do not extra water to the mortar other than the recommended amount nor remix.
• Do not apply under 5ºC nor above 30ºC.
• Do not add cement, sand or other substances that could affect the material's properties.
• On surfaces exposed to exceptional circumstances, it is advisable to use the epoxy bonding bridge IMPLAREST EPW.
• Tools and instruments should be washed with water immediately after use, to avoid hardening of the material which would need to be removed mechanically.
• Consult the Technical Department for any application not specified in this Technical Datasheet.
• For all information regarding safety during handling, transport, storage and use of product please consult the current version of the Product's Safety Sheet.
• When applying the repair mortar without a bonding bridge, the foundation of concrete must be rough, clean and well moistened before, but the surface must be free of water at the time of application, that is, the foundation must not be waterlogged. The repair mortar must be applied making it penetrate into the foundation previously prepared and must be compacted avoiding the inclusion of air in order to obtain the required strength, and to protect the reinforcement from corrosion.

Packaging and Storage

5 and 25 kg sacks.
Shelf life: 1 year in sealed original packaging, sheltered from weather conditions and humidity.

Technical data

(Statistical data obtained under standard conditions)

CE Mark

GRUPO PUMA SL Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba) 13 Nº: 210009
EN-1504-3 MORCEMREST RF-35 Product for structurally repairing concrete with PCC mortar. For vertical applications without formwork, it allows layers of 5 to 15 mm and, for horizontal applications, 5 to 50 mm (made with polymer-modified hydraulic cement)
Resistance to compression	R3 Class
Chloride ion content	≤ 0.05%
Adherence	≥ 1.5 MPa
Resistance to carbonatation	Pass
Elasticity module	≥ 15 GPa
Thermal compatibility part 1	≥ 1.5 MPa
Capillary absorption	≤ 0.5 kg.m-2h-0.5
Reaction to fire	A1

Environmental Product Declaration (EPD)

Cement based mortar prepared with aggregates that are supplied close to the production center, which reduces the greenhouse gas emissions that would otherwise arise from their transport. Manufactured in production centers with an Environmental management certified system following ISO 14001 regulation, offering a firm promise of sustainability and respect for the environment.
Cement based mortar with type III ecological label (the most strict) Environmental Product Declaration verified externally by AENOR.

Notas

The information and instructions in this datasheet are based on our current tests and technical knowledge. They are intended as general guidance and do not constitute a binding commitment by PIDILITEPUMA MEA CHEMICALS LLC. It is the sole responsibility of the user to verify, prior to use, that the product is suitable for the intended application and to ensure that it is applied correctly and in accordance with applicable regulations and good industry practice.

PIDILITEPUMA MEA CHEMICALS LLC cannot control how its products are applied on site throughout the entire project and therefore cannot accept responsibility for their application by contractors or other parties involved in the execution of the work. Support visits to the jobsite by our technical staff do not change that. Our responsibility is limited exclusively to defects that can be directly attributed to the supplied products, whether used individually or as part of a system, caused by manufacturing defects.

It is the responsibility of the project designer, site manager, contractor, or other relevant professionals to ensure that the selected products are appropriate for the specific project, taking into account their properties, the substrate, site conditions, and any existing issues.

In the event of a claim, the original packaging must be provided to ensure proper product traceability.

Any performance values stated for PIDILITEPUMA MEA CHEMICALS LLC products or construction solutions, whether in UNE standards or other applicable standards, are based solely on the specific test conditions defined in those standards (such as substrate type, temperature, and humidity). These values may not apply to situations where products are tested or used under different conditions.