Morcemseal® Fast Todo 1

High-strength, fast-setting, fibre thixotropic mortar for the repair and protection of concrete, based on nano-silane technology. R4 Classification.


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Additional information

Technical Caracteristics

Product based on special cements, selected aggregates and corrosion inhibitor (Silanes functional organ), reinforced with fibre.

Advantages and Uses

  • R4 type repair mortar according to EN-1504-3. Passivation mortar according to 1504-7.
  • Mortar for concrete protection according to 1504-2.
  • Suitable for structural concrete repair, floor slabs repair, cantilevers, balconies, decorative elements, cornices, aesthetic repairs, ramps.
  • Great adhesion to concrete and corrugated steel. Fast setting.
  • Paintable after 4 hours.
  • Thixotropic, without detach in ceilings application. Permeable to water vapour.
  • Weather resistant.
  • Good resistance to chloride.
  •  Resistant to freezing-thawing cycles.
  • Compensated retraction to minimize cracking risk.
  •  High resistance to carbonation.
  • Weather resistant. 
  • Concrete regeneration

Suitable Substrates

  • Substrates must be healthy, clean and free of greases, oils dust and bad adhered pieces (1.5 Mpa resistance to minimal traction).
  • If necessary, carry out a preparation process of the substrate, preferably using mechanical means, and leave the healthy concrete uncovered.
  • The absorbent substrates will be previously moistened until saturated, avoiding water-logging. Apply MORCEMSEAL FAST TODO 1 once the surface is completely matt. 
  • Any existent reinforcements must be free of rust, greases, oils and any other bad adhered particles.
  • If rusted, carry out a sand blasting cleaning or use a metal spikes brush.
     

Application Procedure

Mixture of the mortar:

  • Add 2/3 parts of the water and progressively add all of the powder while stirring. Add the rest of the water and mix for two more minutes. Do not prepare material for more than 20 minutes (at 20ºC).

Application:

  • Apply MORCEMSEAL FAST TODO 1 with a trowel, pressing to ensure its adhesion and compact the material firmly.
  • MORCEMSEAL FAST TODO 1 can be applied in several layers, with a minimum thickness of 4 mm per coat. On vertical surfaces, thicknesses of up to 40 mm can be applied without the help of framework.

Curing:

  • Protect from wind, frost and sun during hardening. To avoid excessive drying, it is convenient to cover the surface with wet burlap or plastic during its curing.
  • Curing process is always required.
     

Recommendations

  • Do not add more water than the one recommended to the mortar. Do not mix again.
  •  Do not apply below 5ºC or above 30ºC.
  • Do not add cement, sand nor any other substances that may affect the properties of the material.
  • On substrates exposed to exceptional circumstances it is advisable to use the epoxy base adherence bridge IMPLAREST EP.
  • The supplies and tools will be cleaned with water immediately after use, to avoid hardening of the material, which will have to be removed by mechanical means.
  • In very difficult repairs or under aggressive environmental conditions, please check with our technical department. 
  • Consult the Technical Department for any application not specified in this Technical Data Sheet. For all information regarding safety in handling, transport, storage and use of the product check the updated version of the product Safety Data Sheet.
  • In manual applications, compact strongly between layers; In areas of difficult compaction, it is advisable to carry out a mechanical process.
  • For more information regarding the preparation of concrete or steel reinforcement, consult the recommendations given by the UNE – EN – 1504 – 10 standard.
  • When applying the repair mortar without a bonding bridge, the concrete substrate must be rough, clean and previously well moistened, although the surface must be free of water at the time of application, that is, the substrate must not be waterlogged. The repair mortar must be applied by making it penetrate in the previously prepared substrate.  It must be compacted, avoiding the inclusion of air to obtain the required resistance, and to protect the reinforcement from corrosion.
     

Packaging and Storage

MORCEMSEAL FAST TODO 1 is provided in 25 Kg sacks.
Storage up to 6 months in its original closed packaging, sheltered from open air and humidity.
 

Technical data

R4 REQUIREMENTS

PRODUCT DATA

Aspect

 

GREY powder

Granulometry

 

D. max. 2 mm

Layer thickness

 

4 mm min. - 40 mm max.

Compressive Strength 28 days (EN 12190)

≥ 45 N/mm²

≥ 50 N/mm²

Content of chlorides (EN 1015)

≤ 0,05%

≤ 0,01%

Adhesion (EN 1542)

≥ 2 N/mm²

≥ 2 N/mm²

 

Carbonation resistance (EN 13295)

 

Dk ≤ MD type control concrete (0.45)

 

Goes through

Elasticity module (EN 13412)

≥ 20 GPa

≥ 20 GPa

Capillary absorption (EN 13057)

≤ 0,5 Kg•m-2•h-0.5

≤ 0,5 Kg•m-2•h-0.5

Thermal compatibility part 1 (EN 13687-1)

≥ 2 N/mm²

≥ 2 N/mm²

Compression RESISTANCE CURVE: (EN 12190)

1 day

 

>20 N/mm²

7 days

 

≥ 40 N/mm²

28 days

 

≥ 50 N/mm²

 

Flexural strength (EN 12190) 28 days

 

 

≥ 7 N/mm²

Water vapour permeability (EN ISO 7783:2012)

Class I

sd < 5 m

Capillary absorption and water permeability (EN 13057)

≤ 0,5 Kg•m-2•h-0.5

≤ 0,5 Kg•m-2•h-0.5

Resistance to abrasion (EN 5470-1)

< 3000 mg

< 3000 mg

Resistance to impact (EN ISO 6272-1)

Class III

≥ 20 N/mm²

Thermal expansion coefficient (EN 1770)

< 30 µm/mºC

< 30 µm/mºC

Adhesion by metal cutting (EN 15184)

 

Goes through

Protection against corrosion (EN 15183)

 

Goes through

Start and ending of the setting

 

10-15 minutes

Mixing water

 

21% ± 1%

Performance

 

1.7 Kg/m2/mm thickness

Classification according to EN 1504-3:2006

 

R4

Type

 

PCC

Classification according to EN-1504-7:2007

 

Fulfil

CE Mark

GRUPO PUMA ESPAÑA, Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba) 23

NO.:215209

EN-1504-3

MORCEMSEAL FAST TODO 1

High resistance, fast setting one-layer mortar, suitable for passivation, repair and concrete structures protection. Fibre reinforced for 4 to 40 mm thicknesses.

Compression strength

R4 Class

Chloride ion content

≤ 0,05%

Adhesion

≥ 2 MPa

Carbonation resistance

Goes through

Elasticity module

≥ 20 GPa

Thermal compatibility part 1

≥ 2 GPa

Capillary absorption

≤ 0,5 Kg•m-2•h-0.5

Reaction to fire

A1

 

 

GRUPO PUMA ESPAÑA, Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba) 23

NO.:215209

EN-1504-2

MORCEMSEAL FAST TODO 1

High resistance, fast setting one-layer mortar, suitable for passivation, repair and concrete structures protection. Fibre reinforced for 4 to 40 mm thicknesses.

Permeability to water vapour

sd < 5 m

Capillary absorption and water permeability

≤ 0,5 Kg•m-2•h-0.5

Adhesive strength by tensile test

>2 N/mm2

Resistance to abrasion

< 0.5 mg

Resistance to impact

≥ 20 N/mm2

Thermal compatibility

≥ 2 N/mm2

Thermal expansion coefficient

< 30 µm/mºC

 

GRUPO PUMA, S.L.
GRUPO PUMA ESPAÑA, Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba)
23
NO.:215209

EN-1504-7

MORCEMSEAL FAST TODO 1

High resistance, fast setting one-layer mortar, suitable for passivation, repair and concrete structures protection. Fibre reinforced for 4 to 40 mm thicknesses.

Metal cutting adhesion

Goes through

Protection against corrosion

Goes through

Legal Disclaimer

The instructions for use are given according to our tests and knowledge and do not imply any commitment by GRUPO PUMA nor free the consumer from the examination and verification of the products for their correct use. Claims must be accompanied by the original packaging to allow a proper traceability.

GRUPO PUMA is not responsible, in any case, for the application of its products or constructive solutions carried out by the application company or other parties involved in the process and / or execution of the work, limiting the responsibility of GRUPO PUMA exclusively to the damages directly attributable to the supplied products, individually or integrated in systems, due to failures in their manufacturing process.

In any case, the drafter of the work project, the technical management or the person responsible for the work, or collaterally the application company or other parties involved in the process and / or execution of the work, must ensure the suitability of the products addressing the characteristics of them, as well as the conditions, support and possible pathologies of the work in question.

The values obtained by GRUPO PUMAS's products or its constructive solutions that, as the case may be, are determined by the EN standards or any other regulation that applies to it in each case refers exclusively to the conditions specifically stipulated in said regulation and that are referred to, among others, to certain characteristics of the support, humidity and temperature conditions, etc. without being them required in the tests obtained under different conditions, all in accordance with the relevant regulation.