Morcemseal® Todo 1
Thixotropic mortar of high strength, with fiber for concrete repair and protection , based on nano-silane technology . Classification R4
Additional information
Technical Caracteristics
Product based on special cements, selected aggregates and corrosion inhibitor, (Silanes functional organ) and reinforced with fiber.
Advantages and Uses
- Repair mortar R4 class according to EN-1504-3
- Passivation mortar according to 1504-7
- Mortar for concrete protection according to 1504-2
- Structural concrete repair , floor slabs repair , cantilevers, balconies, decorative elements,
- Cornices, aesthetic repairs, ramps,...
- Great adhesion to concrete and corrugated steel.
- Setting fast
- Paintable after 4 hours
- Thixotropic, without detach in ceilings application
- Permeable to water vapor.
- Waterproof.
- Good resistance to chloride.
- Resistant to freezing-thawing cycles...
- Compensated retraction to minimize cracking risk
- High resistance to carbonation.
- Weather-resistant.
- Concrete regeneration
Suitable Substrates
- Support must be healthy, clean of fat- free , oils, dust and poorly attached parts (Resistance to minimal traction of 1.5 MPa)
- If necessary, perform a preparation of the same using preferably mechanical means and leave discovered healthy concrete
- Absorbent supports will be previously moisten to saturate, preventing flooding. Apply, MORCEMSEAL all in 1 once surface will get matte aspect.
- If armors exist, they will have to be clean of oxide, fats, oils and other poorly attached parts.
- If they are rusted, it will proceed to its cleanliness by means sandblast or metallic prongs brush
Application Procedure
Mortar mixing:
- To add 2/3 parts of foreseen water and mix progressively the totality powder while we are removing. Then add remaining water and mix during 2 more minutes. do not prepare any more material that the one we are going to use during 20 minutes (to +20ºC)
Application:
- Apply MORCEMSEAL all in 1 with a trowel, pressing to ensure adhesion and to compact material firmly.
- MORCEMSEAL TODO 1 can be applied in several coats fresh on fresh, with a minimum thickness of 4 mm per coat. On vertical surfaces, thicknesses of up to 40 mm can be applied without the aid of formwork
Curing:
- Protect from wind, cold and Sun during hardening. To avoid excessive drying, it is suitable to cover surface with wet sackcloth or plastic during its curing.
- Curing operation is essential in all cases.
- Do not add more water to mortar than recommended and do not mix again
- Do not apply below 5 ° C or above 30 ° C.
- Do not add concrete, sand or other substances that can affect material properties
- Tools have to be cleaned up with water immediately after use, to avoid material hardening otherwise it must be removed with mechanical means.
- Consult Technical Department for any application not specified in this technical data sheet.
- For all information concerning security in handling, transport, storage and product use , consult updated version of safety sheet product.
Recommendations
- Do not add more water to mortar than recommended and do not mix again
- Do not apply below 5 ° C or above 30 ° C.
- Do not add concrete, sand or other substances that can affect material properties
- In supports exposed to exceptional circumstances, it is recommended the adhesion bridge on epoxy base IMPLAREST EP.
- Tools have to be cleaned up with water immediately after use, to avoid material hardening otherwise it must be removed with mechanical means.
- In committed repairs or with aggressiveness environmental consult technical department.
- Consult Technical Department for any application not specified in this technical data sheet.
- For all information concerning security in handling, transport, storage and product use , consult updated version of safety sheet product.
- If applied manually ensure the coats are strongly compacted; in areas of difficult compaction it is recommended its mechanical application.
- For further information on how to prepare concrete or steel framework; consult the recommendations given by the UNE-EN-1504-10 guideline.
- When applying the repair mortar without a bonding bridge, the foundation of concrete must be rough, clean and well moistened before, but the surface must be free of water at the time of application, that is, the foundation must not be waterlogged. The repair mortar must be applied making it penetrate into the foundation previously prepared and must be compacted avoiding the inclusion of air in order to obtain the required strength, and to protect the reinforcement from corrosion.
Packaging and Storage
MORCEMSEAL all in 1 is presented in sacks of 5 y 25 Kg. Storage up to 1 year in original container closed, to shelter from weather and humidity.
Technical data
(Statistical results obtained in standard conditions)
| REQUIREMENTS R4 | PRODUCT DATA | |
| Appearance | Grey powder | |
| Particle size | D. max 2 mm | |
| Coat thickness | min. 4 mm - 40 mm max | |
| Compressive strength 28 days (12190) | ≥ 45 N/mm² | ≥ 45 N/mm² |
| Chloride content (1015) | ≤ 0,05% | ≤ 0,01% |
| Adhesion (EN 1542) | ≥ 2 N/mm² | ≥ 2 N/mm² |
| Resistance to carbonation (EN 13295) |
DK ≤ Concrete control type MC (0.45) |
none |
| Elasticity module (EN 13412) | ≥ 20 GPa | ≥ 20 GPa |
| Capillary absorption ( EN 13057) | ≤ 0,5 Kg•m2•h0.5 | ≤ 0,5 Kg•m2•h0.5 |
| Thermal compatibility part 1 (EN 13687-1) | ≥ 2 N/mm² | ≥ 2 N/mm² |
| Abrupt cooling cycles from high temperature(50 cycles) (EN 13687-2) | ≥ 2 N/mm² | ≥ 2 N/mm² |
| Thermal compatibility part 4: Thermal cycles in dry (50 cycles) (on 13687-4) | ≥ 2 N/mm² | ≥ 2 N/mm² |
| Compression resistance curve : (EN 12190) | ||
| 1 day | ≥ 7 N/mm² | |
| 7 days | ≥ 20 N/mm² | |
| 28 days | ≥ 45 N/mm² | |
| Flexural strength (EN 12190) |
≥ 7 N/mm² 28 days |
|
| Permeability to water steam (EN ISO 7783:2012) | Class I | sd < 5 m |
| Capillary absorption and permeability to water (EN 13057) | ≤ 0,5 Kg•m2•h0.5 | ≤ 0,5 Kg•m2•h0.5 |
| Abrasion resistance(EN 5470-1) | < 3000 mg | < 3000 mg |
| Impact resistance (EN ISO 6272-1) | class III | ≥ 20 N/mm² |
| Thermal expansion coefficient (EN 1770) | < 30 µm/mºC | < 30 µm/mºC |
| Adhesion by shear (15184) | none | |
| Protection against corrosion (15183) | none | |
| Start and end of setting | 25 - 50 minutes | |
| Mixing water | 19% ± 1% | |
| Performance | 1,7 Kg/m²/mm thickness | |
| Classification according to EN 1504-3:2006 | R4 | |
| Type | PCC | |
| Classification according to EN-1504-7:2007 | achieves |
CE Mark
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GRUPO PUMA ESPAÑA, S.L
.Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba)
23Nº 215204 |
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Nº370-CPR-2578 EN-1504-3 |
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| Compression resistance | Class R4 |
| Chloride ion content | ≤ 0.05% |
| Adhesion | ≥ 2 MPa |
| Resistance to carbonation | none |
| Elasticity module | ≥ 20 GPa |
| Thermal compatibility-part 1 | ≥ 2 GPa |
| Absorption capillary | ≤ 0.5 Kg•m2•h0.5 |
| Fire Reaction | A1 |
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GRUPO PUMA ESPAÑA, S.L. Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba) |
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Nº370-CPR-2578 EN-1504-2 |
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| Permeability to steam water | sd < 5 m |
| Absorption capillary and permeability to water | ≤ 0.5 Kg•m2•h0.5 |
| Adhesive force for test to traction | > 2 N/mm2 |
| Abrasion resistance | <0,5 mg |
| Impact resistance | ≥ 20 N/mm2 |
| Thermal compatibility | ≥ 2 N/mm2 |
| Thermal expansion coefficient | < 30 µm/mºC |
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GRUPO PUMA ESPAÑA, S.L. Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba) |
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Nº370-CPR-2578 EN-1504-7 |
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| Adhesion by shear | none |
| Protection against corrosion | none |
Environmental Product Declaration (EPD)
Cement based mortar prepared with aggregates that are supplied close to the production center, which reduces the greenhouse gas emissions that would otherwise arise from their transport. Manufactured in production centers with an Environmental management certified system following ISO 14001 regulation, offering a firm promise of sustainability and respect for the environment.
Cement based mortar with type III ecological label (the most strict) Environmental Product Declaration verified externally by AENOR.
Notas
The instructions for use are given according to our tests and knowledge and do not imply any commitment by GRUPO PUMA nor free the consumer from the examination and verification of the products for their correct use. Claims must be accompanied by the original packaging to allow a proper traceability.
GRUPO PUMA is not responsible, in any case, for the application of its products or constructive solutions carried out by the application company or other parties involved in the process and / or execution of the work, limiting the responsibility of GRUPO PUMA exclusively to the damages directly attributable to the supplied products, individually or integrated in systems, due to failures in their manufacturing process.
In any case, the drafter of the work project, the technical management or the person responsible for the work, or collaterally the application company or other parties involved in the process and / or execution of the work, must ensure the suitability of the products addressing the characteristics of them, as well as the conditions, support and possible pathologies of the work in question.
The values obtained by GRUPO PUMAS's products or its constructive solutions that, as the case may be, are determined by the EN standards or any other regulation that applies to it in each case refers exclusively to the conditions specifically stipulated in said regulation and that are referred to, among others, to certain characteristics of the support, humidity and temperature conditions, etc. without being them required in the tests obtained under different conditions, all in accordance with the relevant regulation.