Morcemseal^® Todo 1

Technical Caracteristics

Product based on special cements, selected aggregates  and  corrosion inhibitor, (Silanes functional organ) and reinforced with fiber.

Advantages and Uses

• Repair mortar R4 class according to EN-1504-3 
• Passivation  mortar according to 1504-7
• Mortar for concrete protection according to 1504-2
• Structural concrete repair , floor slabs repair , cantilevers, balconies, decorative elements,
• Cornices, aesthetic repairs, ramps,...
• Great adhesion to concrete and corrugated steel.
• Setting fast
• Paintable after 4 hours
• Thixotropic, without detach in ceilings application
• Permeable to water vapor.
• Waterproof.
• Good resistance to chloride.
• Resistant to freezing-thawing cycles...
• Compensated retraction to minimize cracking  risk 
• High resistance to carbonation.
• Weather-resistant.
• Concrete regeneration

Suitable Substrates

• Support must be healthy, clean of fat- free , oils, dust and poorly attached parts (Resistance to minimal traction of 1.5 MPa)
• If necessary, perform a preparation of the same using preferably mechanical means and leave  discovered  healthy concrete 
• Absorbent supports will be  previously moisten to saturate, preventing flooding. Apply, MORCEMSEAL all in 1 once surface will get matte aspect.
• If armors exist, they will have to be clean of oxide, fats, oils and other  poorly attached parts.
• If they are rusted, it will proceed to its cleanliness by means sandblast or metallic prongs brush

Application Procedure

Mortar mixing:

• To add 2/3 parts of foreseen water and  mix progressively the totality  powder while we are removing. Then add remaining water and  mix during 2 more minutes. do not prepare any more material  that the one we are  going to use during 20 minutes (to +20ºC)

Application:

• Apply MORCEMSEAL all in 1  with a trowel, pressing to ensure  adhesion and to compact  material firmly.
• MORCEMSEAL TODO 1 can be applied in several coats fresh on fresh, with a minimum thickness of 4 mm per coat. On vertical surfaces, thicknesses of up to 40 mm can be applied without the aid of formwork

Curing:

• Protect from  wind, cold and Sun during hardening. To avoid excessive drying, it is suitable to cover  surface with wet sackcloth or plastic during its curing.
• Curing operation is essential in all cases.
• Do not add more water to mortar than recommended and do not mix again
• Do not apply below 5 ° C or above 30 ° C.
• Do not add concrete, sand or other substances that can affect material properties 
• Tools have to be cleaned up with water immediately after use, to avoid material hardening  otherwise it must be removed with mechanical means.
• Consult  Technical Department for any application not specified in this technical data sheet.
• For all information concerning  security in  handling, transport, storage and  product use , consult  updated version of safety sheet product.

Recommendations

• Do not add more water to mortar than recommended and do not mix again
• Do not apply below 5 ° C or above 30 ° C.
• Do not add concrete, sand or other substances that can affect material properties 
• In supports exposed to exceptional circumstances, it  is recommended the adhesion bridge  on epoxy base IMPLAREST EP.
• Tools have to be cleaned up with water immediately after use, to avoid material hardening  otherwise it must be removed with mechanical means.
• In committed repairs or with aggressiveness environmental consult  technical department.
• Consult  Technical Department for any application not specified in this technical data sheet.
• For all information concerning  security in  handling, transport, storage and  product use , consult  updated version  of safety sheet product.
• If applied manually ensure the coats are strongly compacted; in areas of difficult compaction it is recommended its  mechanical application.
• For further information on how to prepare concrete or steel framework; consult the recommendations given by the UNE-EN-1504-10 guideline.
• When applying the repair mortar without a bonding bridge, the foundation of concrete must be rough, clean and well moistened before, but the surface must be free of water at the time of application, that is, the foundation must not be waterlogged. The repair mortar must be applied making it penetrate into the foundation previously prepared and must be compacted avoiding the inclusion of air in order to obtain the required strength, and to protect the reinforcement from corrosion.

Packaging and Storage

MORCEMSEAL all in 1 is presented  in sacks of 5 y 25 Kg.  Storage up to 1 year in  original container closed, to shelter from weather and humidity.

Technical data

(Statistical results obtained in standard conditions)

CE Mark

GRUPO PUMA ESPAÑA, S.L .Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba) 23 Nº 215204
Nº370-CPR-2578 EN-1504-3 MORCEMSEAL TODO 1 One component mortar of high strength for passivation, repair and protection of reinforced concrete structures, reinforced by fiber for thicknesses between 4 - 40 mm.
Compression resistance	Class R4
Chloride ion content	≤ 0.05%
Adhesion	≥ 2 MPa
Resistance to carbonation	none
Elasticity module	≥ 20 GPa
Thermal compatibility-part 1	≥ 2 GPa
Absorption capillary	≤ 0.5 Kg•m2•h0.5
Fire Reaction	A1

GRUPO PUMA ESPAÑA, S.L. Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba) 23 Nº 215204
Nº370-CPR-2578 EN-1504-2 MORCEMSEAL TODO 1 One component mortar of high strength for passivation, repair and protection of reinforced concrete structures, reinforced by fiber for thicknesses between 4 - 40 mm
Permeability to steam water	sd < 5 m
Absorption capillary and permeability to water	≤ 0.5 Kg•m2•h0.5
Adhesive force for test to traction	> 2 N/mm2
Abrasion resistance	<0,5 mg
Impact resistance	≥ 20 N/mm2
Thermal compatibility	≥ 2 N/mm2
Thermal expansion coefficient	< 30 µm/mºC

GRUPO PUMA ESPAÑA, S.L. Avd. Agrupación Córdoba, Núm.17 14014 (Córdoba) 23 Nº 215204
Nº370-CPR-2578 EN-1504-7 MORCEMSEAL TODO 1 One component mortar of high strength for passivation, repair and protection of reinforced concrete structures, reinforced by fiber for thicknesses between 4 - 40 mm.
Adhesion by shear	none
Protection against corrosion	none

Environmental Product Declaration (EPD)

Cement based mortar prepared with aggregates that are supplied close to the production center, which reduces the greenhouse gas emissions that would otherwise arise from their transport. Manufactured in production centers with an Environmental management certified system following ISO 14001 regulation, offering a firm promise of sustainability and respect for the environment.
Cement based mortar with type III ecological label (the most strict) Environmental Product Declaration verified externally by AENOR.

Notas

The information and instructions in this datasheet are based on our current tests and technical knowledge. They are intended as general guidance and do not constitute a binding commitment by PIDILITEPUMA MEA CHEMICALS LLC. It is the sole responsibility of the user to verify, prior to use, that the product is suitable for the intended application and to ensure that it is applied correctly and in accordance with applicable regulations and good industry practice.

PIDILITEPUMA MEA CHEMICALS LLC cannot control how its products are applied on site throughout the entire project and therefore cannot accept responsibility for their application by contractors or other parties involved in the execution of the work. Support visits to the jobsite by our technical staff do not change that. Our responsibility is limited exclusively to defects that can be directly attributed to the supplied products, whether used individually or as part of a system, caused by manufacturing defects.

It is the responsibility of the project designer, site manager, contractor, or other relevant professionals to ensure that the selected products are appropriate for the specific project, taking into account their properties, the substrate, site conditions, and any existing issues.

In the event of a claim, the original packaging must be provided to ensure proper product traceability.

Any performance values stated for PIDILITEPUMA MEA CHEMICALS LLC products or construction solutions, whether in UNE standards or other applicable standards, are based solely on the specific test conditions defined in those standards (such as substrate type, temperature, and humidity). These values may not apply to situations where products are tested or used under different conditions.